Customization: | Available |
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Material: | Steel |
Application: | Chemical Industry, Grain Transportation, Mining Transport, Power Plant |
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Seal design
1. The exterior shield acts as a formidable first line of defense, creating an initial barrier that skillfully diverts contaminants away from the vulnerable bearing cavity.
2. Ingeniously utilizing the natural centrifugal forces generated by a rotating idler roll, the flinger effectively redirects potential contaminants, safeguarding the bearing cavity from intrusion.
3. The grease-filled, horizontal labyrinth seal offers an impressive blockade against contaminants, halting their progress toward the sensitive bearing, thus maintaining peak performance.
4. The contact lip seal enhances sealing protection even further, expertly keeping lubricant locked within the bearing cavity for optimal efficiency and longevity.
5. A rear seal comes into play, delivering extra protection to the grease reservoir, ensuring the integrity and reliability of the entire system.
Conveyor Idler Roller Standard | CEMA(CEMA B, C, D, E, F), DIN, ISO, GB, AS, GOST, SANS, etc. |
Optimized Idler Roller Bearings | Optimized For Wet Optimized For Dry and Dusty Optimized For Overland and Long-Distance Belt Conveyor Optimized For Dredging and Fines Removal |
Conveyor Roller Bearing Brands | NSK, LYC, HRB, or ZWZ |
Roll Shell Materials | The roller shell is the cylindrical part of the idler that comes into direct contact with the conveyor belt. |
Steel Roll | |
Stainless Steel | |
Rubber Disc Coated | |
HDPE | |
Conveyor Idler Roller Sealing | Seals are often incorporated to protect the bearings from contaminants such as dust, dirt, and moisture. |
Integral Bearing Sealing | |
Flinger Seals | |
Contactless Sealing | |
Conveyor Roller Frame Types | The frame or bracket provides structural support to the conveyor idler roller assembly. |
Troughing Roller Frames | |
Flat Return Roller frames | |
V-return Roller frames | |
Retractable impact Roller frames | |
Extra HD impact Roller frames | |
Transition Roller frames (Self Aligning Roller Frames) | |
Self Aligning Roller frames | |
Other Type Frames |
Parameter | Description | Value Range |
Idler Diameter | Diameter of the roller/idler | 100 - 400 mm |
Shaft Diameter | Diameter of the shaft | 20 - 100 mm |
Idler Length | Length of the idler roller | 400 - 2000 mm |
Load Capacity | Maximum load the idler can support | 100 - 1000 kg |
Idler Spacing | Distance between idlers on the conveyor | 500 - 2000 mm |
Bearing Type | Type of bearing used in the idler (e.g., sealed) | Sealed / Open |
Rotation Speed | Maximum rotational speed of the idler (RPM) | 2000 - 5000 RPM |
Operating Temperature | Operating temperature range for the idler | -20 to 80°C |