| Customization: | Available |
|---|---|
| Material: | Carbon Steel |
| Motor Type: | Frequency Control Motor |
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Conveyor rollers are designed to rotate freely and help the belt move smoothly and consistently along the conveyor.
| Roller Diamete | 3 inches (76mm) to 8 inches (200mm) or more |
| Roller Length | 15 inches (400mm) to 60 inches (1500mm) |
| Roller Material | High-quality carbon steel or stainless steel |
| Bearing Type | Sealed Bearings or Heavy-Duty Bearings |
| Load Capacity | depending on the diameter and design |
| Temperature Range | -40°C to +70°C or even higher |
Impact Resistance and Durability
Heavy-Duty Construction: Mining rollers are built to withstand harsh conditions such as large material impacts, abrasion, and high-speed operation. Impact-resistant designs often feature reinforced shells and bearings.
Anti-Corrosion: Rollers used in wet or corrosive environments may have special anti-corrosion coatings or use corrosion-resistant materials like stainless steel to increase their lifespan.
Special Features
Noise Reduction: Some mining rollers are designed with noise-reducing features, such as rubber-lined rollers or special bearing designs.
Self-Lubricating: Some mining rollers are designed to be self-lubricating or have specialized lubrication systems to reduce maintenance requirements.
Rubber-Coated Rollers: For reducing wear on the conveyor belt and minimizing noise, rubber-coated rollers may be used in some mining applications.
| Material | Steel: Carbon steel/ Mild steel/ Cold roll steel / Hot roll steel |
| Stainless : SS201, SS303, SS304, SS316 etc. | |
| Aluminum: AL5052, AL6061, AL6063,AL7075 etc. | |
| others | |
| Equipment&working capacity | Laser Cutting Machines*2(6000W&12000W) |
| digital plasma cutting machine:processing area 3000MM*15000MM | |
| 300T CNC bending machine: processing area 4000MM to 12000MM | |
| 6000W pipe cutting machine:processing area φ530MM*6MM | |
| Vertical Machining Center:working area 1700MM*1000MM | |
| Horizontal Machining Center,working area 1000MM*1000MM | |
| Gantry Machining Center,working area 12000MM*2000MM | |
| CNC milling machine* two sets, working area 1200MM*600MM | |
| CNC wire cutting machine* two sets, working area 600MM*600MM | |
| CNC lathes ,two sets, working area 1000M* φ380MM | |
| Gantry compound machining center | |
| CNC bending machine | |
| welding robots | |
| Drawing software | CAD,solidworks,CASA,Pro-cam,CAM-PATH |
| Drawing format | PDF,DWG,STEP,JPG,IGS,SLD,SLDPRT,DXF |
| Finishing | Powder coating |
| Polishing | |
| Spraying | |
| Galvanized(zinc-plated, nickel-plated,chrome-plated,silver-plated) | |
| Customized |
1. In which industries are rubber-coated rollers commonly used?
Rubber-coated rollers are used in many industries, including:
Mining: For transporting bulk materials where protection of the belt and noise reduction are important.
Food Processing: To prevent contamination and protect delicate materials during transport.
Packaging: For guiding and moving products without damaging them.
Logistics and Warehousing: In conveyor systems where materials with varying sizes and shapes are transported.
Agriculture: To handle delicate produce or materials that may be easily damaged.
Textiles: For gentle handling of fabric or other sensitive materials.
Recycling: In the transportation of materials that may be sharp or abrasive, where rubber coatings prevent damage to the system.
2. Can rubber-coated rollers be used in high-temperature environments?
Yes, rubber-coated rollers can be used in high-temperature environments, but the type of rubber used in the coating will determine the temperature tolerance. For example:
EPDM can withstand temperatures between -50°C to +150°C.
Neoprene generally performs well in temperatures ranging from -30°C to +120°C.
Polyurethane and Nitrile Rubber have specific formulations designed for higher or lower temperature resistance.
For environments where very high temperatures are expected (such as in some industrial processes or furnaces), it is essential to choose the right type of rubber or to use heat-resistant rubber coatings.
3. How long do rubber-coated rollers typically last?
The lifespan of rubber-coated rollers depends on factors such as the quality of the rubber, the environment in which they are used, and the level of maintenance. Under normal conditions, rubber-coated rollers can last anywhere from 1 to 5 years or more. In harsh environments (e.g., mining, heavy-duty industrial use), the lifespan may be shorter, requiring more frequent inspection and replacement.
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