Product Description
Laser cutting machine blanking is an advanced material processing technology widely used in modern manufacturing. The following is a detailed description of laser cutting machine blanking:
1. Working principle
The laser cutting machine irradiates the material to be processed with a laser beam of high energy density, causing the material to rapidly melt, vaporize, or reach the ignition point. At the same time, auxiliary gases (such as oxygen, nitrogen, etc.) are used to blow away the melted or vaporized material, forming a cutting seam on the material and achieving the purpose of blanking. Taking metal processing as an example, when a high - energy laser beam hits the metal surface, the metal rapidly absorbs the light energy and converts it into heat energy, causing it to melt or even vaporize instantaneously. At the same time, the high - speed jet of auxiliary oxygen undergoes a violent oxidation reaction with the high - temperature metal, further releasing heat and accelerating the removal of the material. Under the continuous scanning of the laser beam and the blowing of the gas, the required shape is precisely cut along the preset trajectory.
2. Equipment composition
It is mainly composed of a laser generation system, an optical transmission system, a mechanical motion system, a control system, and an auxiliary system. The laser generation system is the core component, responsible for generating a high - energy laser beam. Common types include carbon dioxide lasers and fiber lasers, etc. Different types of lasers are suitable for different materials and processing requirements. The optical transmission system guides and focuses the laser beam onto the surface of the material to be processed, ensuring efficient transmission and precise focusing of the laser energy. The mechanical motion system drives the workbench or cutting head to move precisely according to the preset program, enabling the cutting of various complex patterns. The control system is like the "brain" of the equipment. Operators input parameters such as cutting patterns, dimensions, and speeds through it to precisely control the entire blanking process. The auxiliary system includes a cooling device to ensure that the laser operates at a stable temperature, and a smoke and slag removal device to timely remove the smoke and slag generated during processing, keep the working environment clean, and guarantee the processing quality.
3. Advantages of blanking
It has extremely high precision, capable of achieving a cutting accuracy of ±0.05mm or even higher. For the processing of precision parts with strict dimensional accuracy requirements, laser cutting machine blanking can easily meet the needs. The cutting quality is good, with a narrow and flat cutting seam, a small heat - affected zone, and a smooth edge of the cut material. There is almost no need for subsequent processing procedures such as grinding, greatly improving production efficiency and reducing processing costs. It has strong flexibility. By drawing or importing various graphics through computer software, the laser cutting machine can quickly achieve blanking processing of different shapes and complexities. Whether it is a simple straight line, circle, or a complex special - shaped pattern, it can be precisely cut. The processing efficiency is high. The energy of the laser beam is concentrated, and the cutting speed is fast. Compared with traditional mechanical cutting methods, it can complete a large number of blanking tasks in a shorter time, especially suitable for large - scale production.
4. Application fields
In the sheet metal processing industry, laser cutting machine blanking is often used to manufacture various chassis, cabinets, distribution boxes, etc. It can quickly and accurately cut sheets of various specifications to meet the customized needs of different customers. In the automotive manufacturing field, it is used to cut auto body parts, engine components, etc. Its high precision and high efficiency contribute to improving the production quality and speed of automobiles. In the aerospace field, for difficult - to - process materials such as titanium alloys and aluminum alloys and complex - shaped parts, laser cutting machine blanking has become an indispensable processing method due to its unique advantages. In addition, in industries such as electronics, medical devices, and handicrafts, laser cutting machine blanking also plays an important role, helping these industries to innovate and develop continuously.
Detailed Photos
Product Parameters
Product Parameters of Laser - cut Parts [Product Name]
I. Basic Dimensions
| Item |
Parameter Details |
| Length |
300.00mm (Tolerance range: ±0.1mm) |
| Width |
150.00mm (Tolerance range: ±0.1mm) |
| Thickness |
5.00mm (Tolerance range: ±0.05mm) |
| Bore Diameter (if any) |
Diameter is 20.00mm (Tolerance range: ±0.05mm) |
II. Precision - related
| Item |
Parameter Details |
| Cutting Precision |
Within ±0.08mm, ensuring a high degree of consistency between the size and the design |
| Verticality |
±0.1°, with a high degree of perpendicularity between the cutting surface and the reference plane |
| Flatness |
Within 0.05mm, showing good surface smoothness |
III. Material Characteristics
| Item |
Parameter Details |
| Material |
High - quality aluminum alloy 6061 is selected, featuring good strength and corrosion resistance |
| Hardness |
Approximately 15HW in Vickers hardness, ensuring certain wear - resistance of the product |
| Surface Treatment |
Anodized treatment is carried out to effectively improve weather resistance and aesthetics |
IV. Appearance Quality
| Item |
Parameter Details |
| Cutting Surface Roughness |
Ra3.2μm, the cutting surface is smooth, reducing subsequent processing |
| Slag Residue |
Basically no slag residue, the cutting edge is clean and tidy |
| Burr |
Burr height ≤ 0.05mm, having little impact on subsequent operations such as assembly |
V. Mechanical Properties
| Item |
Parameter Details |
| Tensile Strength |
≥205MPa, meeting the requirements of conventional mechanical properties |
| Yield Strength |
≥170MPa, ensuring no plastic deformation under a certain stress |
| Elongation |
≥12%, possessing certain toughness |
Packaging & Shipping
Sheet Metal Parts Packaging and Transportation
In modern manufacturing, sheet metal parts, as components widely used in various fields, the packaging and transportation links are of great significance. Appropriate packaging and scientific transportation methods can not only ensure that sheet metal parts are not damaged during the transfer process but also improve logistics efficiency and reduce costs.
I. Packaging of Sheet Metal Parts
(1) Selection of Packaging Materials
- Cushioning Materials: Commonly used ones include foam boards, bubble films, and pearl cotton. Foam boards have good cushioning performance and low costs, and are suitable for large - area coverage and protection; bubble films have good elasticity and can effectively absorb vibrations, and can be used to wrap the edges and protrusions of sheet metal parts; pearl cotton is soft and environmentally friendly, and has excellent protection for precision sheet metal parts.
- Protective Materials: Rust - proof paper, plastic films, etc. Rust - proof paper can prevent sheet metal parts from rusting during transportation and storage, and plastic films can play the roles of moisture - proofing and dust - proofing, keeping the surface of sheet metal parts clean.
- Outer Packaging Materials: Cartons, wooden boxes, etc. Cartons are light - weight and low - cost, suitable for small and medium - sized sheet metal parts; wooden boxes are sturdy and durable, and are often used for large, heavy or vulnerable sheet metal parts.
(2) Packaging Methods
- Single Packaging: For small or precision sheet metal parts, the single - packaging method is adopted. First, wrap them with bubble film or pearl cotton, then put them into paper boxes, and fill the boxes with cushioning materials to prevent shaking during transportation.
- Combined Packaging: Multiple sheet metal parts with similar shapes and sizes can be combined for packaging. Arrange them reasonably, separate them with foam boards or cardboard in the middle, then wrap and fix the whole with plastic film, and finally put them into cartons.
- Special Packaging: For sheet metal parts with special shapes or surface requirements, customized special packaging molds are required to ensure a tight fit and provide all - round protection.
II. Transportation of Sheet Metal Parts
(1) Selection of Transportation Modes
- Road Transportation: It is highly flexible and can achieve door - to - door transportation, which is suitable for short - distance transportation. However, it is greatly affected by road conditions, and there are certain uncertainties in transportation time and safety.
- Railway Transportation: It has a large transportation volume and low cost, and is suitable for long - distance and large - quantity transportation of sheet metal parts. The transportation time is relatively stable and less affected by the weather.
- Waterway Transportation: It has the lowest cost, is suitable for large - sized and heavy - weight sheet metal parts, and has a large transportation batch. However, the transportation speed is slow and the transportation cycle is long.
- Air Transportation: It is fast and suitable for urgent orders or high - value and precision sheet metal parts. However, the cost is high and the transportation volume is limited.
(2) Precautions during the Transportation Process
- Loading and Unloading Requirements: During the loading and unloading process, appropriate tools such as forklifts and cranes should be used to avoid collisions between sheet metal parts and other objects. Handle with care and prohibit throwing and rough loading and unloading.
- Fixing Measures: In the transportation vehicle or container, the sheet metal parts should be firmly fixed to prevent displacement and collision during transportation. Ropes, clamps, supports, etc. can be used for fixing.
- Transportation Environment Control: For sheet metal parts with rust - proof and moisture - proof requirements, the humidity and temperature of the transportation environment should be controlled. Sealed carriages, containers, or the placement of desiccants can be used.
The packaging and transportation of sheet metal parts is a systematic project that requires comprehensive consideration of product characteristics, transportation distance, cost and other factors. By reasonably selecting packaging materials and methods, scientifically planning transportation routes and controlling the transportation process, the quality of sheet metal parts and logistics efficiency can be effectively guaranteed, providing strong support for the production and development of enterprises.
Company Profile
OUR COMPANY
YANTAI GOCHAIN METAL CO.,LTD was found in 2017, specializing in the manufacture of metal products and accessories. As a comprehensive metal processing and manufacturing enterprise, GOCHAIN benefits from solid expertise and state-of-the-art production tools. Based in China's Shandong province, GOCHAIN has chosen a strategic location that provides essential proximity for the development of its activities. Located close to major highways, it is only 2 hours' drive from Qingdao. Our engineering department is staffed by experts in the design and manufacture of steel structures .Our know-how in mechanical welding and our compliance with industrial standards guarantee maximum quality control.
As a specialist fabricator, we draw on our expertise in the construction of metal components and equipment. Our team of specialists designs and manufactures metal products to your specific requirements, offering exceptional reliability and quality. Whether you need Custom steel structures, fittings or complete equipment, we're here to provide you with turnkey solutions.
GOCHAIN uses 2D/3D mechanical design software to ensure accurate calculations and the strength and durability of your project. With our team of qualified professionals and integrated design office ,we ensure the precise design of metal fittings and steel structures. As a specialist in metal structures in China, we focus on quality, precision and customer satisfaction, offering metal products that meet the highest standards.
GOCHAIN is looking forward to cooperating with customers around the world!
Certifications
On the path of striving for excellence, Yantai Guocheng Metal Products Co., Ltd. has always demanded itself with strict standards and has passed the Environmental Management System Certification, Quality Management System Certification, and Occupational Health and Safety Management System Certification. These certifications are not only a high recognition of our past efforts but also a solid guarantee for the company's development.
Obtaining the Environmental Management System Certification demonstrates the company's solemn commitment to environmental protection. In every link of production and operation, we strictly control resource consumption and pollutant emissions, actively practice the concept of green development, and are committed to contributing to the sustainable development of the global homeland.
The Quality Management System Certification is a powerful endorsement of the company's product and service quality. We have established a complete quality management process. From raw material procurement to product delivery, every step is strictly monitored for quality to ensure that customers can receive high - quality products and services consistently, making every choice of customers full of reassurance.
The Occupational Health and Safety Management System Certification reflects the company's deep concern for employees. We create a safe and comfortable working environment, provide comprehensive occupational health and safety training for employees, protect the physical and mental health of every employee at work, stimulate employees' work enthusiasm and creativity, and enable employees to fully devote themselves to work and jointly promote the company's development.
These three major system certifications are manifestations of the company's strength in the fields of environmental protection, quality, and safety. They also lay a solid foundation for us to establish long - term and stable cooperative relationships with customers and partners. We will continue to uphold high standards and strict requirements, continuously enhance the company's comprehensive strength, and create greater value for society.
FAQ
1. What metal processing services do you offer?
We provide a variety of metal processing services, including but not limited to:
CNC machining
Laser cutting
Bending and stamping
Welding and assembly
Surface treatment
2. What is your machining precision?
We use advanced equipment and strict quality control processes to ensure machining precision of ±0.01 mm, meeting the high standards of our customers.
3. What is your delivery time?
Delivery time varies based on the complexity and quantity of the order. Generally, the delivery time for small batch orders is 1-2weeks, while larger batch orders may take longer.
4. Do you accept custom processing?
Yes, we support custom processing services. Customers can provide detailed drawings or samples, and we will process according to your requirements.
5. How do you provide quotes?
Quotes are evaluated based on factors such as material type, processing methods, quantity, and delivery time. Please contact us for a specific quote.
6. What after-sales services do you offer?
We provide comprehensive after-sales services, including product quality assurance and technical support. If any issues arise, please contact us promptly, and we will be happy to assist you.
7. How can I contact you?
You can reach us by phone, email, or online customer service. For more information, please visit our website.
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